- Overview
- Product Description
- Detailed Photos
- Product Parameters
- Working principle
- Capacity
- Our Advantages
- Company Profile
Basic Info.
Model NO.
RPS
PLC
Siemens
Electric Elements
Schneider or Omron
Dedust
Pluse Dedust or Water Curtain
Glazing Method
by Robot
Robot Brand
Fanuc From Japan
Pneumatic Elements
SMC Brand
Carry Weight
50kgs for Transport
Transport Package
Container by Sea Transport
Specification
2-4 working station
Trademark
HEXIANG
Origin
China
HS Code
8424899990
Production Capacity
800-1400PCS
Product Description
At present, most of these sanitary ceramic polishing processes use manual polishing, and manual polishing has high physical harm to personnel, high labor intensity, relatively large dust when polishing the green body, and operators are prone to occupational diseases, and the product quality is affected by human factors, it is relatively large and cannot guarantee the homogeneity of the product.
The robot green body grinding workstation adopts robot grinding, which changes the uncertain factors when the traditional manual grinding personnel contact the body, improves the grinding efficiency, and reduces the occupational hazards to the operators; this workstation integrates three-station grinding and transporting. The integrated continuous polishing workstation greatly saves personnel configuration, increases polishing efficiency to a certain extent, and reduces labor costs.
The green body repairing system mainly includes:
Robotic polishing machine
Robotic transporting machine
Rotary table
Dedust system
Electric control
Robotic polishing machine
Robotic transporting machine
Rotary table
Dedust system
Electric control
| Robot polishing repairing green base systems structure | |
| Section name | Remark |
| Rotary table systems | 4 work units, servo drive |
| Rotary table hoist systems | has anti-dust cover, SMC cylinder,FANUC servo motor + Japan NABTESCO reducer,Japan THK linear guideway |
| Pneumatic control systems | SMC components |
| Robot body systems | FANUC robot body |
| De-dust systems | Cloth bag de-dust type |
| Electrical control systems | SIEMENS PLC |
| Subsidiary facilities | |
| Grinding head | Intelligent floating grinding head, has force sensor, displacement sensor, tilt angle sensor,auto compensation. Grinding head power is adjustable, has anti-water and anti-dust design,suitable for working in severe environment |
| Safety protection device | has safety light curtain and default alarm device |
Advanced PLC control system and Profinet communication technology;
Three-station intelligent simultaneous polishing technology;
Smart appointment system
Simultaneous transportation and polishing;
Pneumatic control component integration technology
| Robot polishing systems parameters | |
| Item | Specifications |
| Transfer robot | |
| Robot body | FANUC, R-2000ic /210L |
| Rotation radius | 2655mm |
| Carrying weight | 210KG |
| Max. running speed | 3000mm/s |
| Axis quantity | 6 |
| Repeated positioning accuracy | ±0.2mm |
| Work temperature | 0-45ºC |
| Humidity | <75RH (no moisture condensation) |
| Polishing work unit 1 | |
| Robot body | FANUC,M-710ic/50L |
| Rotation radius | 2050mm |
| Carrying weight | 50KG |
| Max. running speed | 4000mm/s |
| Axis quantity | 6 |
| Repeated positioning accuracy | ±0.07mm |
| Work temperature | 0-45ºC |
| Humidity | <75RH (no moisture condensation) |
| Polishing work unit 2 | |
| Robot body | FANUC,M-710ic/50L |
| Rotation radius | 2050mm |
| Carrying weight | 50KG |
| Max. running speed | 4000mm/s |
| Axis quantity | 6 |
| Repeated positioning accuracy | ±0.07mm |
| Work temperature | 0-45ºC |
| Humidity | <75RH (no moisture condensation) |
| Polishing work unit 3 | |
| Robot body | FANUC, M-20ia/20L |
| Rotation radius | 1813mm |
| Carrying weight | 20KG |
| Max. running speed | 2000mm/s |
| Axis quantity | 6 |
| Repeated positioning accuracy | ±0.08mm |
| Work temperature | 0-45ºC |
| Humidity | <75RH (no moisture condensation) |
| Grinding head | |
| Grinding head | M5037 |
| Constant force range | 5-150N |
| Change range | 0-25mm |
| Constant force change | ±2N |
| Displacement sensor accuracy | 0.01mm |
| Load | 14KG |
| Weight | 3.2KG |
1 Handling status
First, make an appointment on the touch screen to polish the varieties. Switch the control mode to "Auto" mode and press the "Start" button on the control cabinet. After the signal that the transport line can be transported arrives, the R4 transport robot starts to move, and transports the pre-booked body from the transport line to the 0th position of the turntable, and enters the state of waiting for polishing;
2 Polishing state of the robot
After the blanks at position 0 have been transported, the turntable will perform an action (90° per rotation) after the turntable receives the signal of completion of the transfer. Turn to the position of the polishing robot. After the polishing permission conditions are met, the robot executes the polishing program, and so on, the three stations are simultaneously polishing. After the three stations are all polished, the turntable receives the signal of completion of the polishing, the turntable starts to rotate, and the next round of polishing continues;
3 The offline state of the blank
After the 270° robot polishing is completed, the entire polishing process is completed. After the turntable rotates 90°, the handling robot receives the blanking program, and the handling robot executes the blanking operation. Transport the 360° blank off the assembly line (0° and 360° are the same position, the difference lies in the program execution). At this step, the green body is polished;
4 Pneumatic system
The pneumatic system of robot grinding is composed of pneumatic control valve, pneumatic solenoid valve, cylinder components and pneumatic accessories. The air pressure is provided by the air source manifold, and the air pressure required by each cylinder is adjusted by the pneumatic regulating valve. The pneumatic solenoid valve controls the on and off of each pipeline to start the cylinder and the original grinding head to perform the required steps for polishing.
| Capacity calculation, sample by 2 module type Production is 1-piece toilet | ||
| working time | 9 | Hours per shift |
| Output | 800-1400 | Piece/shift |
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